3D Printed Breathing IC555 LED Trophy

This project features a custom 3D-printed 'Mortal Kombat' trophy shell paired with a basic NE555 timer circuit in 'astable mode', producing a smooth 'breathing' LED effect—mimicking the gentle pulse of a living light.Watch this video for detailed step by step instructions on how to build this circuit and to know how this circuit works. You will discover how to blend retro gaming charm with modern electronics to create a stunning, attention-grabbing masterpiece.

3D Printing

I designed this project's 3D model using Blender. You can either create your own model or download my STL files from platforms like Thingiverse, Printables or Cults3D and then print it using PLA or any other filament of your choice.

3D Printing is a highly addictive hobby! There are so many things you can do using a 3D printer. From designing 3D Models to printing them using the 3D printer has now become my new hobby. I've been a "maker" since I was 10 years old, and have always constructed and made my own stuff. 3D printing for me is a blessing. I am totally lost in the 3D printing heaven.

3D printing has changed my electronics workshop life forever. Before when I used to order parts, I always used to wonder if the parts would fit into my project's resources... but after I got my 3D printer... it doesn't matter at all, because if it doesn't fit - I can design and print it myself. The 3D printer was definitely "The Missing Piece" from my electronics workshop.

To achieve gentle, diffused lighting for this project, I repurposed the semi-transparent plastic from a milk bottle to evenly scatter light and to eliminate glare.

Using Acrylic Colors, I painted the body of the trophy.The trophy's antique character came to life through strategic dry brushing with earthy browns and muted blues. Once dry, I will superglue the plastic cutout to the back of the front bit.

Components Required

For this tutorial you need:

• 555 Timer IC https://s.click.aliexpress.com/e/_oo2U58w
• 47KΩ Resistor https://s.click.aliexpress.com/e/_oDWJZkS
• 220Ω Resistor https://s.click.aliexpress.com/e/_oE27Jk6
• BC548 NPN Transistor https://s.click.aliexpress.com/e/_oEuK8QS
• 33µF Capacitor https://s.click.aliexpress.com/e/_opXdT4E
• Blue LED https://s.click.aliexpress.com/e/_oF9HV9c

Circuit Diagram

The heart of this circuit is the 555 timer IC.

Pin No.1 of the IC is connected to GND.

By connecting Pin 2 and 6 of the 555 timer IC, we put the IC in astable mode. In astable mode, the 555 timer IC acts as an oscillator (re-triggering itself) generating square waves [PWM Signals] from the output Pin no. 3.

3 other components connect to this junction.

1st one is the 33µF capacitor. The positive pin of the capacitor connects to the junction and the negative pin is connected to the GND.

2nd one is the 47KΩ resistor. One of its legs connects to the junction and the other leg connects to the Output pin, Pin No.3 of the IC.

3rd one is the Base of the BC548 NPN transistor. The collector of the transistor along with Pin 8 and 4 of the IC connects to the +ve terminal. of the battery. The LED along with its current limiting resistor is connected to the Emitter of the transistor.

That's it as simple as that.

Alright, now I am going to demonstrate how this circuit works with the help of an animation.

How The Circuit Works

• When Pin 2 of the IC detects voltage LESS than 1/3rd of the supply voltage, it turns ON the output on Pin 3.
• And, when Pin 6 detects voltage MORE than 2/3rds of the supply voltage, it turns OFF the output.

This is how the trigger pin (Pin2) and thethreshold pin (Pin6) of the 555 timer IC sense voltages and controls the output at Pin 3.

• The Capacitor attached to the circuit will be in a discharged state immediately after firing up the circuit.
• So, the voltage at Pin 2 will be 0v which is less than 1/3rds of the supply voltage, this will turn ON the output on Pin 3.
• Since Pin 3 is looped back to Pin 2, it will start charging the Capacitor via the 47KΩ resistor.
• At the same time the base current of the transistor also increases causing the LED to slowly "fade-in".
• Once the voltage across the capacitor crosses 2/3rds of the supply voltage, Pin 6 turns OFF the output.
• This causes the capacitor to slowly discharge causing the base current to fall and hence the LED starts "fading-out".

• Once the voltage across the capacitor falls below 1/3rd of the supply voltage, Pin 2 turns ON the output, and the above cycle continues.

You can hook up a multimeter to the circuit to measure the charging and discharging of the capacitor.

Breadboard Demo

So, here is a quick demo on a breadboard.

In the current setup I have a 33µF Capacitor and a Blue LED on the breadboard.

Replacing the 33µF Capacitor with a 100µF Capacitor makes the LED fade in-and-out slower as the 100µF capacitor charges and discharges slower than 33µF Capacitor.

Also by replacing the "Blue LED" with a "Red LED", we can make the LED to stay "on" longer than the blue one with the same value of capacitor. This is because the "Forward Voltage" (Vf) of the Blue LED is higher than that of the Red LED.

"Forward voltage" is the minimum amount of voltage that is required to allow an electrical component to turn on.

The red, green and yellow LEDs have relatively "low" forward voltage ranging from 1.6-2.2V and hence stays on longer when the capacitor slowly charges or discharged. However, blue and white LEDs starts conducting from 2.5-4V and hence, when the discharging capacitor's voltage hits the threshold the LED turns off faster than the other colors. I have provided a link to how the forward voltage works in the description below.

If you connect few LEDs in series, the forward voltage adds up and hence it will require more voltage to turn on the LEDs.

You need to add a current limiting resistor between the emitter of the transistor and the LED to avoid an internal short-circuiting inside the led.

The Board

To make it easy for you guys, I have created this tiny little "555 LED Fader Module". After assembling the components, you just need to power this module by providing a voltage between 5v to 15v to fade the LED.

So, this is how my board looks like in 2D and 3D. There are 16 breakout boards in this 100cm x 100cm assembly. You can download the gerber file from the link provided in the description below and order it from PCBWay.

Soldering

Let me quickly show you guys how to assemble the components to this custom made board.

Let's start by soldering the IC Base to the board.

Then let's solder the two resistors to the board. Next, lets solder the capacitor followed by the transistor to the board. Then, lets solder a blue LED to the board.

Once done, let's insert the 555 timer IC to the IC base.

To conclude the setup, I soldered 2 x Female pin headers to the board. You can either solder a pair of female pin-header or male pin-header or solder a pair of wires directly to the board to power this module.

Cool, so this is how my module finally looks like.

You can install female pin-headers in-place of the LED or Capacitor if you plan to use this as a development/testing board instead of a module.

Assembling the Trophy

Alright, it's time for me to put everything together! First, let’s glue the plastic cutout to the back of the front bit.Assembling the Trophy

Once that’s done, I added aluminum foil to the back section to boost the reflection inside the box.

Next, let's solder a wire from the breakout board to the USB-C charging port. Then, let's attach all the five LEDs to the circuit board, including a red LED on the 5V input for the dragon’s eye. Once everything’s in place, I carefully hot-glue each LED to the back of the unit.

Once that was all set, I superglued the top part to the bottom part. Finally, I mounted the whole assembly on a wooden base to complete the setup.

Final Demo

So, this is how my final setup looks like.Feel free to leave a feedback or suggestion in the comments if you see any room for improvement.

Thanks

Thanks again for checking my post. I hope it helps you.If you want to support me subscribe to my YouTube Channel: https://www.youtube.com/@CrazyCoupleDIYVideo: https://youtu.be/Q4CRfxDFBEkFull Blog Post: ViewSo, this is how my final setup looks like.Feel free to leave a feedback or suggestion in the comments if you see any room for improvement.Thanks

References

• GitHub: View
• Gerber: Download
• STL: Download
• What Is Forward Voltage: Visit
• LED Fader Using 555 Timer IC: https://youtu.be/30wGujPnupw

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