🌍 There are around 1.5 billion cattle worldwide, making livestock one of the main pillars of global agriculture . The sector contributes approximately 40% of total agricultural output and plays a crucial role in food security and rural livelihoods. In the United States alone, livestock generates about $370 billion annually, accounting for nearly 50% of agricultural GDP 💰.
Despite its scale and importance, the industry faces serious challenges:
Around 20% of global livestock production is lost every year due to animal diseases, causing economic losses close to $300 billion.In many regions cattle theft and straying lead to the loss of hundreds of thousands of animals, directly affecting farmers’ income and local food supply.
📱 Smart livestock collars equipped with GPS and sensors are transforming the sector. They provide real-time location to prevent theft, monitor health and activity for early disease detection , and track fertility cycles to boost productivity 📈.
Farmers also use them to optimize grazing management, reduce labor costs, and improve animal welfare . With the livestock tracking market projected to reach USD 2.78 billion by 2031 , these collars are becoming an essential tool for more efficient, sustainable, and profitable farming 🌾.
The solution is a solar powered smart collar designed for cattle, equipped with vital signs monitoring sensors and LoRa based data communication.
- 📍 GPS tracking provides real-time location to prevent losses from theft or straying.
- 🩺 Vital signs sensors (as, body temperature, sweat, rumination, and heart rate) enable early detection of disease, reducing the risk of costly outbreaks.
- 🌐 LoRa communication technology ensures long-range (up to 10km), low-power data transmission, making the device suitable for remote areas with limited connectivity.
This integrated system improves animal health management, farm efficiency, and overall productivity, while reducing economic losses from disease and livestock disappearance.
The livestock collar is designed to monitor the health and location of your animals in real time. It integrates multiple sensors to provide essential data:
- 🛰️ GNNS module: Tracks the animal’s position, helping you locate them reliably even in open fields or challenging environments.
- 🌡️ Body temperature sensor: Provides high-accuracy body temperature measurements, enabling early detection of illness or heat stress.
- 💧 Humidity sensor: Measures relative humidity, helping assess sweating and thermal comfort.
- ❤️ Heart rate and SpO₂ sensor: Measures heart rate and blood oxygen saturation (SpO₂) providing key vital signs.
All collected data is processed by the MCU Wio-E5 by Seeed Studio , a low-power microcontroller that integrates a LoRa transceiver 📡 for long-range, low-energy data transmission. This enables efficient communication with gateways over several kilometers while preserving battery life, making it ideal for remote livestock monitoring.
🔋 The collar is powered by a 1W solar panel and a LiPo 18650 battery, ensuring continuous operation even in low-sunlight conditions while maintaining low energy consumption for extended autonomy ⏳.
⚡ Boards: PCBWayA special thanks to PCBWay for sponsoring this project by manufacturing the PCBs and assembling the components, enabling us to bring this modular livestock collar to life, get your board assembled at: https://www.pcbway.com/
Main Board: The main board is the heart of the system. It houses the MCU, the GNSS module, the battery, and the solar panel power management circuit, for flexibility in sensors choosing, the board also features a JST connector that allows the sensor board to be easily connected via I2C, making the system modular and adaptable to different livestock monitoring needs.
Sensors Board: Thanks to its modular design, the sensor board can be easily customized or swapped to include different sensors depending on the specific livestock monitoring requirements.
For this version, designed for cattle monitoring 🐄📊, the following sensors have been integrated in the sensors board:
- Body temperature sensor (MAX30205): Provides high-accuracy body temperature measurements with a typical accuracy of ±0.1°C (37°C to 39°C range), enabling early detection of illness or heat stress
- Humidity sensor (SHT30): Measures relative humidity with an accuracy of ±2% RH (20–80% RH range), helping assess sweating and thermal comfort.
- Heart rate and SpO₂ sensor (MAX30102): Measures heart rate with a typical accuracy of ±3 BPM and blood oxygen saturation (SpO₂) with an accuracy of ±2% SpO₂ (70–100% range), providing reliable vital signs monitoring.
The enclosure houses both the main board and the sensor board, providing a compact and organized layout. It incorporates an IR filter and a copper plate: the IR filter blocks ambient light from the heart rate sensor to reduce optical noise, while the copper plate improves thermal conduction from the animal’s body to the temperature sensor, enhancing measurement accuracy.
If multiple devices were involved, a gateway would be necessary to collect data from all of them simultaneously. However, since only a single device is being used, a P2P communication approach will be implemented, with the smart collar acting as the transmitter and the wristband as the receiver ⌚.
The receiver will use the Wio Tracker L1 E-ink, which supports LoRa for P2P communication with the smart collar. Additionally, the GPS functionality available on the board will be used to determine the relative distance and direction of the receiver with respect to the collar.
📄 Screen Data
The screen will show the animal’s location relative to yours, using an arrow to indicate direction and a distance reading. It will also display its vital signs, including temperature, perspiration, heart rate, and SpO₂ levels.













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