Biomechanical Marvel - Fluidic Muscle Technology

Advancements in pressurized fluid power systems may hold the key to the next generation of biomimetic robots.

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over 4 years ago Robotics
Festo pneumatic muscle actuator promotional image.

So, what does fluidic mean? In this context, fluidic is a term used to describe an actuator or mechanical system that utilizes pneumatic or hydraulic medium to produce controlled movement. Pneumatic/hydraulic technology and devices are all around us for example in the pneumatic braking system of buses and trucks.

Pneumatics vs Hydraulics

It is important to distinguish the two main forms of pressurized fluid power systems and their unique properties.

Pneumatic systems employ compressed air or inert gases, which are confined within cylinders to transmit force to a piston. Pneumatic systems can be advantageous due to the compressibility factor of an ideal gas, which enables potential energy storage during the compression process.

In contrast, hydraulic systems use an incompressible fluid (liquid) medium to multiple and transmit force within a pressurized actuator system. Due to the incompressible nature of liquid, the hydraulic fluid medium exerts precise mechanical force independent of the distance between the force cylinder and the actuator cylinder. This is why a hydraulic system is well suited for a vehicle braking system.

Blaise Pascal is the French scientist that discovered the force multiplication ability of hydraulic systems. Analogous to a lever system or “simple machine”, the incompressible fluid can transmit a force of higher magnitude between a smaller cylinder to a larger cylinder, thus generating a mechanical advantage. For example, in an open-loop hydraulic circuit, a “pumping” cylinder is connected to a “lifting” cylinder via high-pressure hoses. With the “pumping” cylinder(C1) having a radius of 5 inches2 and the “lifting” cylinder(C2) having a radius of 50 inches2, the ratio of the surface area of C1 to C2 is 1 to 100, respectively. Therefore, if the force exerted on C1 is 10lbs, the force exerted on C2 will be 1000lbs, thus creating a substantial mechanical advantage.

Diagram of force multiplication properties of an Open-Loop, hydraulic system.

The Mckibben Air Muscle

The PAM (Pneumatic Artificial Muscle) actuator was developed by, Atomic Physicist, Dr. Joseph Laws Mckibben in the early 1950s in response to the devastation of the Poliovirus.

The Mckibben air muscle was utilized as a contractile element for a powered, orthopedic brace. The "Active Brace", allowed for controlled movement of paralyzed limbs, which enabled patients to complete simple tasks. It was at this time that the term, "artificial muscle" was coined.

Photo of Mckibben mechanical 'Muscle' attached to Orthopedic Brace

The Mckibben artificial muscle or PAM typically comprises an inner membrane or rubber tube, jacketed within a nylon braided mesh. Pressurized air is used to inflate the inner membrane, which causes radial expansion and linear contraction of the braided mesh. The resulting linear contraction mimics the morphology of a biological muscle contraction with similar force and velocity, directly dependent upon the magnitude of gauge pressure applied.

Pictures and Illustrations of variations PAM actuators.

Advantages over Conventional Actuators

Due to the simplicity of design and light-weight materials used, PAMs often exhibit high strength to weight ratios. PAMs are capable of producing up to 40lbs of tension force with relatively low air pressure. In addition to substantial force properties, PAMs can activate at high velocities, with a linear displacement percentage of 25%, similar to a biological muscle.

One of the most attractive attributes of PAM technology is the compliance and dampening properties exhibited. Similar to biological muscle and tendon attachments, PAM actuators can exhibit viscoelastic properties. This is an important attribute to have due to the close proximity modern robots will have with humans. Any physical interaction with a PAM actuated robot will be more forgiving in terms of the compliance of movement.

Current Limitations

One glaring disadvantage of the PAM actuator is that a constant source of pressurized air is needed for activation. Pressurized air or gas can only be stored in bulky tanks or supplied via an air compressor. This is a reason why PAM actuator technology is not currently used for prosthetic limbs.

Variations on a Theme

Researchers from the Robotics Society of Japan have developed a “thin” Mckibben actuator, based upon the principles of biological muscle fiber arrangements. Instead of a single, central inner membrane; the multi-filament, bio-inspired actuator, uses an array of thin, polymeric tubes. Each polymeric tube acts as a single muscle fiber, which are bundled together to form an artificial muscle.

(a)Example of the developed multifilament muscle consisting of 60 thin Mckibben muscles working as a linear actuator. This is the basic shape that imitates normal muscle. (b) The contraction ratio is 20 % when the air pressure is 0.25 Mpa
(a) Inversion and (b) eversion of an ankle driven by multifilament muscles

FESTO

In the realm of PAM based actuators, multinational robotics company, FESTO, has redefined the technology and invested heavily in industrial automation, technical education and intensive biomimetic research, which has lead to a Bionic Learning Network.

Founded in 2006, the Bionic Learning Network(BLN) enables interdisciplinary discussions and an exchange of ideas, overreaching several sectors, in order to develop new technologies and inspire the next generation of scientists.

One of the key technologies employed by FESTO is their proprietary Fluidic Muscle actuator (FMA). The FMA comprises an inner rubber diaphragm, which is surrounded by woven aramid fibers. Aramid is a special class of high strength synthetic fibers, which not only adds structural integrity to the actuator but also transmits kinetic energy. The FMA has been designed to mimic the functionality of a biological muscle for use in complex, industrial automation.

FESTO Fluidic Muscle DMSP with Press-fitted connectors

BionicSofthand

In addition to perfecting the Fluidic Muscle actuator, FESTO has made incredible strides towards merging pneumatic control systems with A.I.

With this in mind, the BionicSofthand utilizes a sophisticated A.I. construct known as “Reinforcement Learning”. Instead of following programmed vector movements, the BionicSofthand A.I. is programmed with heuristic algorithms that enable completion of complex tasks through trial and error, based on corresponding positive or negative feedback.

BionicSofthand developed by FESTO
Image of FESTO’s BionicSoftarm with robotic gripper
Image of FESTO’s BionicSoftarm with the BionicSofthand attached.
Image of FESTO’s Bionic Handling Assistant-Bionic Elephant Trunk, pneumatic actuator mechanism, shown in cross section.

Boston Dynamics

A leader in hydraulic actuator technology, Boston Dynamics, has raised the bar for rugged, autonomous robots. MIT graduate, Dr. Marc Raibert, founded Boston Dynamics in 1992 with the primary goal to create bionic, bipedal and quadrupedal robots. Towards this goal, Dr. Raibert, has worked on developing biomimetic, hydraulic mechanisms and control methods; for which he has been granted several patents.

Starting in 2005, Boston dynamics, released BigDog -the most agile, dynamically stable, quadrupedal robot, at that time. BigDog was originally designed to be a military carrier robot that would be able to carry heavy supplies and traverse rough terrain alongside soldiers in the field.

Unfortunately, the DARPA funded project was discontinued due to noise concerns caused by the internal combustion engine used to power the main hydraulic pump. In order to alleviate this problem, an all-electric hydraulic pump was utilized for the next incarnation of the quadruped robot, the Spot Classic.

Illustration of BigDog components via Boston Dynamics website

Atlas robot

Towards bipedal research and development, Boston Dynamics created the PETMAN (Protection Ensemble Test Mannequin). The PETMAN enabled testing of hazmat and other hazardous type protection suits for viability in the field without subjecting humans to harm. The PETMAN proved to be capable of dynamic movement, which included squatting, push-ups and walking, while tethered to an external harness.

The next streamlined and improved upon design in this series is ATLAS. The ATLAS is an incredibly agile, anthropomorphic robot that is capable of working alongside emergency response teams during rescue operations.

The ATLAS houses over 28 hydraulic joints which are powered by an extremely, compact hydraulic power unit. In addition to a dynamic control system, one of the key technologies that has been instrumental in the construction of ATLAS is 3D printing.

(From left to right) Image of Boston Dynamics' PETMAN robot; Current ATLAS leg and future 3D printed leg.
Image of 3D printed, structural component for ATLAS robot.

Recent Advancements

Although PAM technology is based upon using air or gas as a fluid medium, the technology can be operated with hydraulic fluid as well. Within this context, Swiss researchers at the Ecole Polytechnique Fédérale de Lausanne have developed a novel, quasi-solid state fluidic pump for use with soft robotics.

The researchers responsible for this innovative soft pump consider it a complete paradigm shift, due to the fact that it eliminates the need for a bulky compressor. The novel soft pumps are created by using semi-conductor fabrication methods, wherein the metallic electrodes are printed on a flexible, polymeric substrate. A dielectric fluid is contained within the soft actuator, with the application of an electric field, the now polarized fluid accelerates within the fluid channel.

This technology opens the door for all types of soft robotics applications. Some of the future projects include pseudo-musculature clothing for augmented strength (Bionic Clothing), soft exoskeletons for rehabilitation and dynamic, body temperature regulating clothing.

Close up of Soft and stretchable pump with rows of printed electrodes. Bending the pump © VitoCacucciolo / 2019 EPFL
(a) Bending and stretching of soft pump. (b) Illustration of components and mechanism of operation of soft pump. (c) Comparison of Stretchable Pump, High-performance miniature pump and off-the-shelf compressor; performance parameters.
Image of a glove for human augmentation by using stretchable pumps. The glove includes: 1) a thermal regulation circuit where a stretchable pump circulates liquid in thin flexible tubes embedded in the glove’s fabric; 2) two soft fluidic muscles on the index and thumb fingers. These artificial muscles can be used for rehabilitation or to augment the capabilities of the hand’s muscles. Via the EPFL soft tranducers website.

This is a summary of the second article in the “Biomechanical Marvel” series, exploring artificial muscle technology. Read the full article here and its first article "Biomechanical Marvel-Creating An Artificial Muscle Actuator" here.

This article was written by the founder of Reborn Bionics, Samuel Manriquez and first published on Wevolver.com

More articles on Soft Robotics can be found here.

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